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Two-, three- or four-wire connection with the Pt100

A resistance thermometer measures a resistance. The connecting cable has one too — and depending on the wiring it ends up in the reading fully, partly or not at all.

That is why the wiring type appears in the order key directly after the measuring element. With longer cables it matters more than the tolerance class.

Two-wire

Two-wire connection: two cores between the terminals and the Pt100, both lead resistances marked red

The lead resistance enters the measurement in full.

Three-wire

Three-wire connection: two cores at the upper, one at the lower terminal of the Pt100

The lead resistance is compensated — as long as all cores are of equal length and equal cross-section.

Four-wire

Four-wire connection: two cores at each terminal of the Pt100

Current and voltage path separated, the lead resistance drops out completely.

R = resistance of one core. Marked red is the share of the lead that ends up in the reading.

Two-wire

Two cores, the lead resistance enters the measurement in full. Rough rule of thumb: 1 Ω of lead resistance falsifies a Pt100 by around 2.6 °C. Only sensible for short cables — or where a head-mounted transmitter sits in the connection head and the signal is passed on as 4…20 mA already.

Three-wire

Three cores, the lead resistance is compensated by calculation. This is the industry standard, and for the vast majority of measuring points the right choice. Prerequisite: all three cores have the same cross-section and the same length.

Four-wire

Four cores, current and voltage routed separately. The lead resistance drops out completely, regardless of length and cross-section. Needed for reference measurements, in the calibration laboratory, with very long cables and wherever 1/10 DIN B is specified — a tighter tolerance class in a two-wire connection is money thrown away.

Comparison

Two-wireThree-wireFour-wire
Cores234
Lead resistanceenters in fullcompensateddrops out
Typical useshort cable, transmitter in the headindustry standardreference, laboratory, 1/10 DIN B
Duplex element4 cores6 cores8 cores

Top view of the terminal blocks form A, form B and form MA with terminal numbering and core colours

Terminal block in the connection head, top view. Numbering as embossed on the block, core colours to DIN EN 60751.

Duplex measuring elements and core colours

Colour code to DIN EN 60751: red for the measuring resistor, white for the free terminal depending on the wiring. A second element is marked black and yellow. In a form B connection head a duplex Pt100 in four-wire connection fits on the eight-pole block only.

Diagram of the additional measurement deviation in a two-wire connection over the cable length for four core cross-sections

What the cable costs in a two-wire connection: with 0.22 mm² it is more than 40 K after 100 m already.

What else costs accuracy

  • Route measuring cables at least 0.5 m away from power cables; twisted and shielded cables reduce interference.
  • Immerse deep enough: 6 to 8 times the thermowell diameter in liquids, 10 to 15 times in gases.
  • Terminals in the connection head take conductor cross-sections up to 2.5 mm².

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